Infused pre-rolls are shaping as we speak’s hashish retail market as customers gravitate towards stronger, extra flavorful choices. In California, it’s reported that from December 2024 by way of February 2025, hashish gross sales reached about $1.1 billion, with infused prerolls accounting for 66.3% of all pre-roll gross sales totaling $178.1 million.
This surge in demand has additionally uncovered a significant manufacturing hole. Many producers nonetheless end infused pre-rolls by hand, brushing on oil and making use of kief in labor-intensive batches that gradual output and introduce high quality points. AV2, a California-based engineering firm, got down to remedy that drawback.
The corporate’s flagship innovation, the L.A.L.A. (Liquid Adhesive Layer Applicator), is the primary automation system constructed particularly for coating and infusion in hashish manufacturing. The L.A.L.A. replaces handbook ending work with exact, repeatable automation, serving to manufacturers produce sooner, cleaner and extra uniform merchandise.
Engineering Constructed for Hashish
AV2 was based with a transparent function: to unravel the operational complications holding hashish producers again. The founders noticed producers working with repurposed equipment that couldn’t hold tempo with demand or compliance requirements. Drawing on industrial engineering experience, they started designing purpose-built methods that ship the precision, reliability and scalability fashionable hashish manufacturing requires.
In contrast to many methods that borrow from meals or pharmaceutical equipment, AV2’s tools is designed from the bottom up for hashish. Constructed from industrial-grade elements, the L.A.L.A. handles sticky, resin-rich supplies with out clogging or downtime. Each operate, from temperature management to coating thickness, is calibrated to how hashish really behaves. That is hashish equipment within the truest sense: professional-grade, purpose-built and engineered to satisfy the business’s evolving calls for for consistency and scalability.
Elevating Hashish Manufacturing
At its core, the L.A.L.A. automates one of the vital labor-intensive steps within the manufacturing of infused pre-roll. The system applies hashish oil or food-safe adhesive evenly throughout cones, straights, or blunts, creating a wonderfully uniform floor for kief or different coatings.
Your entire course of takes about 2.5 seconds per pre-roll, producing greater than 7,000 items per hour with solely two operators. By comparability, a handbook ending group would possibly produce one-tenth of that quantity. The distinction is greater than velocity: it’s accuracy. The L.A.L.A. eliminates uneven software, wasted materials and batch-to-batch variability.
Key Advantages for Hashish Producers
- Labor Value Discount: Every L.A.L.A. replaces giant handbook ending crews. With simply two workers per system, producers can reallocate expert employees to product growth or packaging, decreasing overhead and streamlining operations.
- Elevated Output and Capability: Working at excessive velocity, the machine completes 7,000 pre-rolls an hour, conserving manufacturing forward of gross sales development. That effectivity provides manufacturers room to scale with out increasing amenities or employees.
- Decreased Variability: Precision coating ensures every pre-roll receives the identical quantity of oil or adhesive. The result’s improved product high quality, higher burn efficiency and fewer rejected items—key benefits in a market constructed on reliability.
- Infinite Scalability: With a compact footprint and accessible pricing, the L.A.L.A. permits operators to broaden at their very own tempo. Including extra methods multiplies capability with out requiring main capital funding or facility redesign.
- Designed for Compliance and Confidence: Each AV2 system contains built-in monitoring and knowledge seize that mechanically logs manufacturing info. Cycle counts, coating quantity and efficiency metrics are recorded for every run. This knowledge not solely simplifies audits and inspections but in addition helps operators monitor effectivity in actual time.
The machine was designed to satisfy the strict regulatory surroundings distinctive to hashish manufacturing. From weight verification to cleanliness requirements, AV2 engineered the L.A.L.A. to assist producers keep compliant whereas sustaining velocity and accuracy.
AV2 approaches its work as an engineering accomplice, not a vendor. Every set up begins with a session to grasp the consumer’s particular workflow and product combine. The corporate supplies full coaching, on-site setup and ongoing service to make sure every system continues to carry out as supposed.
That partnership strategy displays AV2’s philosophy: long-term collaboration over one-time gross sales. The purpose is to construct tools that scales with a buyer’s development, whether or not that’s a boutique producer with a single facility or a multi-state operator managing a community of web sites.
AV2 positions itself because the connection level between industrial-grade engineering and hashish tradition. The corporate combines the precision of superior manufacturing with a deep respect for the craft and neighborhood that constructed the business. Its machines convey world manufacturing requirements to hashish with out sacrificing the creativity that defines the house.
Setting the New Normal for a Quickly Evolving Market
The hashish panorama is altering sooner than ever. New merchandise, new rules and new client expectations are reshaping how corporations produce and compete. The L.A.L.A. helps producers meet that change head-on. It supplies the precision, reliability and throughput needed to achieve an more and more professionalized market.
AV2’s message is straightforward: innovation is now not elective. Manufacturers that spend money on automation constructed for hashish, not simply tailored from different industries, are those that can thrive.
The L.A.L.A. proves that automation can align completely with hashish tradition whereas delivering measurable enterprise outcomes. For producers searching for actual effectivity, scalability and a robust ROI, it’s an answer constructed for as we speak and prepared for what comes subsequent.
